vacuumcasting.com.cn

Featured Projects

Discover how we've helped clients across industries bring their ideas to life with precision prototype manufacturing.

Engine Intake Manifold Prototype
Automotive

Engine Intake Manifold Prototype

Challenge:

Complex internal geometry required for airflow testing with heat-resistant material.

Solution:

Used SLS rapid prototyping with PA12 nylon to create functional prototype with intricate internal channels in 3 days.

Smart Home Device Enclosure
Consumer Electronics

Smart Home Device Enclosure

Challenge:

Consumer-grade surface finish required for design review with multiple color options.

Solution:

Vacuum casting with ABS-like PU resin achieved Class A surface finish, produced 50 units in 7 days with 5 color variants.

Surgical Instrument Housing
Medical

Surgical Instrument Housing

Challenge:

Biocompatible material certification needed for clinical trial equipment.

Solution:

CNC machined medical-grade aluminum with Type II anodizing, meeting ISO 10993 biocompatibility requirements.

Robotic Arm Component
Industrial

Robotic Arm Component

Challenge:

High-strength lightweight part needed for payload optimization in industrial robot.

Solution:

5-axis CNC machining of aerospace-grade aluminum 7075 with weight reduction optimization, ±0.02mm tolerance.

Dashboard Panel Prototype
Automotive

Dashboard Panel Prototype

Challenge:

Large automotive interior part requiring soft-touch surface for ergonomic evaluation.

Solution:

Vacuum casting with two-shot molding simulation, combining rigid substrate with soft TPU overmold.

Wearable Device Housing
Consumer Electronics

Wearable Device Housing

Challenge:

Miniature complex geometry with waterproof sealing requirements for fitness tracker.

Solution:

SLA prototyping with high-detail resin, achieved 0.1mm layer resolution for precise seal groove features.

Infusion Pump Components
Medical

Infusion Pump Components

Challenge:

Multiple iterations needed for mechanism optimization before injection molding.

Solution:

Rapid iteration cycle with FDM prototyping, 15 design revisions completed in 2 weeks at minimal cost.

IoT Sensor Enclosure
Industrial

IoT Sensor Enclosure

Challenge:

Weatherproof housing for outdoor industrial monitoring equipment with antenna integration.

Solution:

CNC machined aluminum with IP67 rating, integrated antenna windows using transparent resin inserts.

LED Headlight Housing
Automotive

LED Headlight Housing

Challenge:

Heat dissipation and optical precision critical for automotive LED lighting prototype.

Solution:

Aluminum CNC machining with precision optical mounting features and integrated heat sink design.

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